GR6150-2900 Explosion-Proof Painting Robot for Car Bodies, Bumpers and Large Parts
The GR6150-2900 is a 15 kg payload, 2900 mm reach, six-axis painting robot certified to ATEX for Zone 1 gas and Zone 21 dust areas (EU Type Examination Certificate CML 20ATEX1065X), built for automotive body-in-white (BIW = Body in White), bumper and large-part painting. It runs on a pressurized (Ex px) enclosure, carries paint lines through a hollow wrist, and ships with a painting software package, so it can be installed directly inside a solvent-based spray booth. The robot is manufactured by CMA (Wuhu) Robotics Co., Ltd.; WUHU LIVESPOWER GLOBAL LTD supplies it with paint system equipment, integration and turnkey painting lines.
Best price on enquiry · Warranty 12 months · Lead time 4–6 weeks · T/T or L/C at sight · EXW, FOB, CIF or DAP
The GR6150-2900 is a six-axis explosion-proof painting robot with 15 kg wrist payload and 2900 mm reach, repeatability ±0.2 mm. It is covered by ATEX EU Type Examination Certificate CML 20ATEX1065X for Zone 1 gas and Zone 21 dust. Built by CMA (Wuhu) Robotics Co., Ltd.; supplied with gun, colour change and paint supply; the workstation is priced on enquiry.
Why choose the GR6150-2900 explosion proof painting robot
- Explosion-proof to ATEX II 2 G D, Ex pxb IIC T4 Gb (gas) and Ex pxb IIIC T135°C Db (dust) — EU Type Examination Certificate CML 20ATEX1065X, Notified Body CML B.V. No. 2776, Issue 1 dated 23 March 2022 — so the arm works inside Zone 1 / Zone 21 booths.
- Large hollow wrist: paint and air lines run inside the wrist, so hoses do not snag on the workpiece or booth grating.
- 2900 mm reach with ±0.2 mm repeatability covers a full car side or a 2-meter bumper from one floor, wall, angled or inverted mounting position.
- Control cabinet to EN ISO 13849-1 PL d (PL = Performance Level) with 12/12 DI/DO, 8/4 safety DI/DO, TCP/IP standard and PROFIBUS / PROFINET optional.
- Painting software package on the teach pendant: gun on/off, flow and atomizing-air control, color-change sequences; visual programming optional.
- Supports 2–4 auxiliary axes (6+2 to 6+4) for a 7th-axis track or workpiece positioner.
GR6150-2900 specifications
| Item | Value |
|---|---|
| Payload (wrist) | 15 kg |
| Reach | 2900 mm |
| Repeatability | ±0.2 mm |
| Axes | 6 (optional 6+2 to 6+4 auxiliary axes) |
| Robot weight / cabinet weight | 640 kg / 160 kg |
| J1 range, speed | ±160°, 120°/s |
| J2 range, speed | ±135°, 120°/s |
| J3 range, speed | −75° / +250°, 120°/s |
| J4 range, speed | ±540°, 360°/s |
| J5 range, speed | ±540°, 420°/s |
| J6 range, speed | ±540°, 530°/s |
| Wrist torque J4 / J5 / J6 | 44.2 / 28.8 / 15.1 N·m |
| Wrist inertia J4 / J5 / J6 | 1.17 / 0.87 / 0.15 kg·m² |
| Explosion-proof rating (gas) | ATEX II 2 G, Ex pxb IIC T4 Gb |
| Explosion-proof rating (dust) | ATEX II 2 D, Ex pxb IIIC T135°C Db |
| ATEX certificate | EU Type Examination Certificate CML 20ATEX1065X Issue 1 (CML B.V., Notified Body 2776); standards EN IEC 60079-0:2018, EN 60079-2:2014 |
| Purge system (per certificate) | Certified purge control unit; minimum purge flow 200 Nl/min, minimum purge time 7 min; protective-gas inlet temperature ≤ 40 °C |
| Manufacturer / supplier | CMA (Wuhu) Robotics Co., Ltd. / WUHU LIVESPOWER GLOBAL LTD (supplier and integrator) |
| Protection class | Arm IP65 / cabinet IP54 (IP = Ingress Protection) |
| Safety level | EN ISO 13849-1 PL d |
| Mounting | Floor, angled, wall, inverted |
| Power supply | AC 380 V ±10 %, 5.0 kVA |
| Ambient | 0–45 °C, 20–80 % RH non-condensing |
| I/O | DI/DO 12/12; safety DI/DO 8/4 (expandable) |
| Communication | TCP/IP standard; PROFIBUS, PROFINET optional |
| Teach pendant cable | 10 m standard, up to 30 m optional |
| Robot–cabinet cable | Static standard; static-flexible up to 30 m optional |
| Software | Painting package standard; visual programming optional |
| Color | RAL 6018 standard, customizable |
Working envelope and mounting dimensions
Dimension drawing from the manufacturer datasheet. Ask us for the DXF or STEP model for your layout.
Workpieces and industries
Typical workpieces for this painting robot: car body-in-white (BIW) side panels, doors and hoods; bumpers and large plastic trim; truck and bus cabs; tricycle and motorcycle frames; containers, construction-machinery covers and other large sheet-metal parts. Typical industries: automotive OEM and tier-1 body shops, bumper and plastics suppliers, tricycle and motorcycle plants, commercial-vehicle and construction-machinery painting lines.
Options and paint system equipment
- Applicator: automatic air spray gun (standard) or air-assisted gun; other atomizers are quoted per project.
- Color change: CV3000 high-pressure color-change valve for fast changeover; CV300 low-pressure valve for small-batch lines.
- Two-component (2K) paint: AccuFlo 2KP Pro mixing and metering unit; AccuFlo 1KP flow meter for single-component lines.
- Cleaning: TUC206 atomizer cleaner and automatic gun-cleaning station.
- Motion: 7th-axis linear track for car-side or long-part painting; workpiece positioner for frames; track length is sized per project.
- Paint supply: paint circulation system and 2K supply from the paint-mix room to the booth, engineered by us as part of a turnkey line.
Scope of supply, warranty and terms
- Scope of supply: robot arm, control cabinet, teach pendant with painting package, 10 m cable set, standard spray gun and mounting hardware. Peripherals above are quoted separately or as a turnkey package.
- Warranty: 12 months from the date of shipment unless the contract states otherwise; spare parts and remote support available after warranty.
- Lead time: 4–6 weeks after deposit for a standard configuration; turnkey lines are scheduled at proposal stage.
- Payment: T/T (Telegraphic Transfer) or L/C (Letter of Credit) at sight.
- Packing and shipping: one robot per plywood case 2200 × 930 × 2000 mm; six sets fit a 20-ft container. Prices are quoted EXW (Ex Works), FOB (Free On Board) Shanghai, CIF (Cost, Insurance and Freight) destination port or DAP (Delivered At Place) your site, valid 30 days.
- Before quoting we run a free selection check on your part drawings and booth layout to confirm reach, mounting and cycle time.
Frequently asked questions
Can the GR6150-2900 be installed inside a solvent-based paint booth?
Yes. The arm is certified ATEX II 2 G D, Ex pxb IIC T4 Gb for gas and Ex pxb IIIC T135°C Db for dust (EU Type Examination Certificate CML 20ATEX1065X, CML B.V.), which covers Zone 1 and Zone 21. The arm sits inside the booth; the control cabinet (IP54) is placed outside the classified area and connected by the standard 10 m cable set.
What size of workpiece can it paint?
With 2900 mm reach it covers one side of a passenger car body or a bumper up to about 2 m from a fixed base. For longer parts such as bus sides or containers, add a 7th-axis track so the robot travels along the part.
Which spray guns and atomizers can be fitted?
The standard fit is an automatic air spray gun; air-assisted guns and the CV3000 or CV300 color-change valves are available. Other atomizers are quoted per project. Paint lines pass through the hollow wrist, so gun changes do not require re-routing hoses.
Can it spray two-component (2K) paint?
Yes. Pair the robot with the AccuFlo 2KP Pro mixing and metering unit, which doses the two components at the set ratio and flushes the mixed line automatically. Single-component lines use the AccuFlo 1KP flow meter instead.
How is the robot programmed?
Through the teach pendant with the built-in painting package: you teach the path, then set gun on/off points, flow and atomizing air per segment. Visual (graphical) programming is optional.
What is included in the price and what are the payment terms?
The base price covers the arm, control cabinet, pendant with painting package, 10 m cables and a standard gun. Peripherals are quoted separately; site work is the local integrator's scope and is quoted separately or as a turnkey package. Payment is T/T or L/C at sight; prices are EXW, FOB Shanghai, CIF or DAP your site, valid 30 days.
How long is delivery and what support is provided after installation?
A standard configuration ships 4–6 weeks after deposit. We provide pre-integration testing before shipment, remote engineering support through installation and commissioning, operator and maintenance training, remote support, and spare parts. Warranty is 12 months from shipment unless the contract states otherwise.
Who manufactures the GR6150-2900 and what is LIVESPOWER's role?
The GR6150-2900 painting robot is manufactured by CMA (Wuhu) Robotics Co., Ltd., the certificate holder named on ATEX certificate CML 20ATEX1065X. WUHU LIVESPOWER GLOBAL LTD is the supplier and integrator: we select the model for your parts, supply the robot with spray gun, color-change valve and paint supply system, run pre-integration tests, and deliver turnkey painting lines with installation support.
Request a quote Send drawings for a free selection check.